Ensure safe and efficient operation of petrol generators with this Petrol Generator SWMS. This document outlines a structured approach to identifying and controlling hazards associated with the use, refuelling, and maintenance of petrol generators. It provides essential risk controls, hazard management strategies, and best practices to support compliance with Australian workplace safety standards while maintaining a secure work environment.
 
Hazards & Control Measures Covered:
1️⃣ Unloading & Positioning the Generator
Struck by Mobile Plant or Vehicles – Generators must be unloaded in a designated safe area, away from plant and vehicle movements.
Manual Handling Injuries – Small generators must be team-lifted using proper lifting techniques. Medium-sized generators should be unloaded using a forklift or crane where available.
Pre-Start Inspection – The generator must be checked for defects before use. Any faults must be reported, and the generator must not be used until repaired.
2️⃣ Setting Up & Powering the Generator
Electrocution Risks – The generator must have a current electrical test tag, and safety guards must be fitted before use.
Carbon Monoxide & Fume Inhalation – The generator must be operated in a well-ventilated area and must not be set up in enclosed spaces.
Trip & Slip Hazards – The generator must be positioned away from walkways and access routes to prevent trip hazards.
Noise Exposure – The generator must be placed at a suitable distance from work areas to minimise noise exposure. Hearing protection must be worn if required.
Safe Bonding & Earthing – Earth and bonding connections must comply with manufacturer guidelines. If the generator frame lacks an internal neutral link, it must be bonded to an earth stake.
3️⃣ Refuelling the Generator
Fire & Explosion Risks – The generator must be turned off and allowed to cool before refuelling. No ignition sources, heat, sparks, or mobile phones are permitted in the refuelling area.
Fuel Spill Hazards – A funnel or nozzle attachment must be used when refuelling to prevent spills. Any fuel spills must be cleaned up immediately.
Contact with Chemicals & Vapours – Workers must wear appropriate eye protection and avoid inhaling petrol vapours. Contaminated clothing must be removed and washed before reuse.
Fire Safety Precautions – A fully charged CO₂, dry chemical, or foam fire extinguisher must be available near the refuelling area.
4️⃣ Generator Shutdown & Storage
Fire Risks from Hot Equipment – The generator must be shut down and allowed to cool before handling or storage.
Manual Handling Injuries – When repositioning the generator, team lifting must be used for small units, and a crane should be used for heavier generators where available.
5️⃣ Environmental Changes & Hazard Reassessment
New or Changing Hazards – If environmental conditions change or new hazards emerge, work must cease immediately, and the supervisor must be notified. The SWMS must be reviewed and updated before work resumes.
Revised SWMS Communication – Any updates to the SWMS must be communicated to all workers before resuming work.
6️⃣ Emergency Preparedness & Incident Response
First Aid & Fire Safety Measures – Workers must be aware of the location and use of first aid kits and fire-fighting equipment. Emergency contact details must be readily available.
Incident Reporting & Work Cessation – All injuries, near misses, and unexpected hazards must be reported immediately. Work must stop until risks are reassessed and controlled.
Emergency Response Plan – Workers must be trained in emergency procedures, including fire response and generator isolation.
 
Key Features of the SWMS:
Supports Compliance – Helps businesses align with Australian workplace safety standards for petrol generator operations.
Structured Risk Management – Identifies hazards, implements control measures, and provides step-by-step safety guidelines.
Emergency Readiness – Establishes clear procedures for incident response, fire prevention, and refuelling safety.
Fully Customisable – Can be tailored to specific generator applications and site requirements.
 
Who is This SWMS Suitable For?
This Petrol Generator SWMS is essential for:
Construction & Civil Engineering Teams
Emergency Backup Power Installers
Industrial & Manufacturing Operators
Outdoor Event & Temporary Power Providers
 
Additional Resources:
Included with your purchase is a free copy of our Legislation & Codes of Practice Reference List to support your WHS documentation.
 
Ensure safe and compliant generator operation. Download the Petrol Generator SWMS today and implement best-practice risk management for your site.